Custom Box Inserts &
Product Trays
Secure your products and elevate unboxing. We manufacture custom inserts with EVA foam, molded pulp, corrugated, and paperboard for rigid boxes and cartons.
Going Green? Read our guide on
Switching to Plastic-Free InsertsPopular Insert Materials
Choose the right material for product weight, fragility, and budget.
EVA / PE Foam
High-density, premium feel. Best for electronics, glass bottles, and gift sets.
Paperboard Dividers
Folded cardstock. Lightweight, cost-effective, and recyclable.
Corrugated Inserts
Strong E-flute board. Ideal for shipping heavy items and jars.
Molded Pulp
Eco-friendly formed fiber with excellent shock absorption.
Velvet / Flocked
Foam or plastic with velvet finish for jewelry and luxury cosmetics.
Blister / Thermoform
Clear or colored plastic trays with precise fit for retail kits.
Cardboard Platforms
Elevated platforms to stage products and hide storage layers.
Mixed Materials
Combines foam protection and printed paperboard aesthetics.
Inserts Need a Box!
We manufacture the outer packaging to match your inserts perfectly:
Choosing the Right Material
Not sure which insert to use? We recommend materials based on fragility and unboxing goals.
- EVA Foam: best shock absorption for electronics and glass.
- Paper/Corrugated: eco-friendly and cost effective.
- Molded Pulp: sustainable option for high-volume orders.
- Velvet: ideal for jewelry and luxury gifting.
Tip: compare eco options in our Sustainable Packaging Guide.
Why Choose Our Inserts?
Precision Fit
Engineered by real product samples to minimize movement in transit.
Matched Packaging
Designed together with cartons or rigid boxes to remove tolerance gaps.
Eco Options
Plastic-free solutions available with paperboard and molded pulp.
Drop Tested
Optional drop-test workflow to validate protection performance.
How We Create Custom Inserts
Send Sample
Send a physical product or 3D file.
Design
We create structural dieline and 3D mockup.
Prototype
Physical white sample for fit testing.
Production
Mass production after final approval.
Certificates & Factory Compliance
BSCI Compliant
FSC Certified
ISO 9001:2015
Box Inserts FAQ
Paperboard and corrugated inserts usually do not require mold fees. Molded pulp and blister inserts typically require one-time tooling fees.
Ready to Protect Your Products?
Get a custom insert designed for protection and presentation.